KRYTON Metals Blog

Choosing the Best Welding for Any Metal Fabrication Project

Welders can complete custom metal fabrication orders with measurable repeatability using high heat and pressure. However, metal welding turns rigid textiles into soft, pliable resources. And each welding method requires different tools and techniques. 

Since the middle ages, fab shops have been fabricating steel weldments and aluminum components. Back then, parts were held over an open flame before being hammered together. But we have more sophisticated methods today. So, tailored projects are more manageable. And we now have several techniques to get the job done. 

DID YOU KNOW: There are over 30 different types of welding, including some that use electricity or lasers. 


Common Welding Types

The most common welding type is MAG/MIG welding, or gas metal arc welding (GMAW). This technique uses a wire electrode and shielding gas to heat raw materials. So, it requires constant voltage from a direct-current power source. And while MIG methods are suitable for industrial welding projects, they may not work for everything. 

Other types of welding include: 

  • Flux Welding - Flux-Cored Arc Welding (FCAW)
  • TIG Welding - Gas Tungsten Arc Welding (GTAW)
  • Stick Welding - Shielded Metal Arc Welding (SMAW)

Metal welding projects require different techniques depending on several factors, including the materials and design. However, the best welding methods can provide innumerable value adds to any facility. And clients also benefit from reliable metal fabrication, manufacturing, and assembly.

Welded steel, aluminum, and other resources are vital to countless industries. Welders join components to build everything from skyscrapers and auto parts to medical tools and HVAC systems. Thus, soldering services are usually paramount in construction, technology development, and metal fabrication. 


How Welding Benefits Metal Fabrication Projects 

Welding services typically go hand-in-hand with metal fabricating. That’s because welded products provide several advantages to the fab shop that makes them. Here are three examples: 

#1. Quality Welds Offer Project Versatility

Virtually every industry requires welded parts at some point. So, metal fabrication shops that offer welding services can provide more intuitive design options. 


#2. Welding Increases Design Permanence

Metal welding creates a strong bond between two or more workpieces. That means joints are more durable and designs last for much longer. 


#3. Cut Costs with the Best Welding Services

Welders can complete projects at varying price points based on design specifications. Meanwhile, welding services are less expensive than other manufacturing processes. 

Operators can finish welds quickly, further reducing fabrication costs and lead times. And experienced experts can explain how efficient bonding methods benefit metal fabrication projects. They can also describe the differences between metal welding and metal fabrication. So, don’t be afraid to ask questions. 

FACT: KRYTON Engineered Metals frequently fortifies metal spinning and cutting with high-speed welding services.  


The Differences Between Metal Fabrication and Welding 

Metals are imperative to the modern world. And companies that can manufacture or assemble metals help drive our economy. But metal fabrication is not the same thing as metal welding. These are the key differences: 

1. Fabrication Involves Numerous Techniques 

Metal fabricating involves various methodologies, including spinning, milling, and welding. However, welding consists solely of joining two pieces together. So, think of fabrication as a holistic process and welding as a feasible add-on. 

Fab shops begin with a design for engineers to build. That’s called fabrication, manufacturing, or assembly. However, part of their design/build may include welding services or not require soldering at all. 


2. Both Operations Require Unique Tools 

Fabricated metals typically undergo specific processes, such as cutting, milling, bending, or machining. Metal fabrication involves slicing sheet metal to achieve precise dimensions. So, fab shops use multi-axis lathes, lasers, saws, and other rigs to finish orders.


Welding projects harness special tools to heat raw materials for joining. That means welders manage torches, clamps, consumable electrodes, and other resources. Plus, metal welding can be dangerous. And operators must follow strict safety guidelines from start to finish. 


3. Welding and Fabrication Take Distinct Skills 

Metal fabrication and welding both use stationary tools to complete the desired task. But that doesn’t mean the processes require similar skills. Most fab projects involve tabletop or flat surfaces with several automated tools. However, welders typically complete orders by hand. 

Both operations require skilled tradespeople with several years of experience. And many facilities staff machining and welding experts for that reason. Still, not all fab shops can handle both processes. So, some may offer metal fabrication without welding, or vice versa. 


Choose the Best Welding for Any Metalworking Task 

Selecting the most advantageous machining, manufacturing, or welding services can be tricky. And your project might require extra steps. But KRYTON Engineered Metals understands the difference between metal fabrication and welded metal. So, our experts can help you choose the best approach to any project. 

Reach out to our team for more information. We provide details about our services and markets served, plus we give virtual quotes to those who request them. Determine your parameters and maintain the budget with us.

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