Metal spinning has played a significant role in manufacturing for centuries. The first examples of spun metal were discovered with surprising precision. Since then, experts have been able to perfect their techniques even more. Today’s metal spinning process is high speed, with high production rates and impressive accuracy.
CNC lathes have become a standard in modern machine shops. Many fabrication facilities offer manual or automated services to produce rolled metal. They use advanced machines and robust tooling methods to remove material from a workpiece based on a specific design. Cutting-edge companies can meet tight tolerances, short deadlines, and unique criteria from a simple drawing.
Meanwhile, other techniques can create symmetrical parts without stripping valuable materials. Metal spinning lets operators form or deform textiles over a pre-designed mandrel. This process also requires no heat and can be more cost-effective than other options. We’ve come a long way since rudimentary lathes and standard processing.
A Brief History of Spun Metal
The history of metal spinning is fascinating. It’s actually one of the oldest ways to form sheet metal. Some scholars believe it originated in ancient Asia as a rare art form. Over time, the excellent craftsmanship made spun metal products a delicacy. Soon, an entire industry developed to meet the increasing demands.
Fast-forward to the American Revolution. Craftspeople were inundated with custom orders for protective gear, weapons, housewares, and tools. The famous Paul Revere was an avid metal spinning enthusiast, with much of his handmade equipment still displayed in museums.
Today’s spun metal is less likely to be handmade, but it’s more durable and features better fidelity. Modern metal spinning facilities can also work with more challenging materials than traditional alloys. Many can handle hardened steel, carbon steel, stainless steel, and even titanium.
DID YOU KNOW: Metal spinning was used primarily for prototyping and rapid runs. However, enhanced technologies have made it perfect for high-volume, high-quality orders.
Modern Metal Spinning: An Overview
What does the metal spinning process look like these days? How are the techniques different or better than before? For one, the outcomes are more precise and typically ready for inspection or distribution. This suddenly advanced metalworking process can transmute a blank into countless shapes without wasted energy, resources, or manpower.
Modern metal spinning uses lateral force between rollers and a mandrel to accomplish specific shapes and sizes. The top roll applies pressure to the bottom, gradually squeezing or stretching the materials into the desired form. Today, both top and bottom rolls can be controlled through automation and sophisticated software unless the design specifies otherwise.
Manufacturers can benefit from enhanced metal spinning and the products it creates. The upgraded processes are far less wasteful and just as fast as before. Operators can also adjust the final design before production through rapid prototyping (RP) and comprehensive product development.
How to Take Advantage of High-Speed Metal Spinning
High-speed metal spinning benefits product designers, engineers, manufacturers, and production teams. It reduces waste, cuts costs, and renders high-precision parts at rapid speeds. You can’t use it for every application, but new technologies have made it more practical, accessible, and affordable.
Here are five clever ways you can take advantage of modern metal spinning techniques:
Streamline Your Design – Ensure your blueprints are accurate and prepared for the operators. Have an expert look at them if you’re unsure.
Pick Your Part – Choose which components you want to manufacture using metal spinning. Not all parts or assemblies are appropriate for this technique.
Choose Top-Quality Materials – Pick the materials best suited for your design. You can discuss the options with your team for an efficient approach.
Understand Your Industry – Ensure all ISO standards are met or exceeded with excellent CNC machining and metal fabrication services. Then get an inspection before distribution.
Talk to Your Team – Determine if your colleagues, partners, or investors have specific suggestions. Try to integrate their demands and requests with a custom design.
Take advantage of modern metalworking techniques to make the most of your investment. The technologies continually improve to include new and better approaches. You can achieve an excellent outcome in less time and for less money with rapid metal spinning services.
DID YOU KNOW: Many metal fabricators offer no-cost project estimates to help you plan a budget and predict lead times.
Join the metal spinning revolution as experts develop enhanced techniques to render outcomes with better fidelity. Whether hand spinning or using a CNC lathe, you should get excited about the new opportunities to manufacture parts. Maintain your integrity while smoking the competition with an improved methodology sweeping the industry.
Contact a KRYTON Engineered Metals expert to find out how you can take advantage. Ask about our leading metal spinning services to discover why we’re the team to beat.