Manufacturers struggling to find a niche in the prototype manufacturing industry should consider the benefits of metal spinning. The concept isn’t new. Metal fabrication shops have produced metal spinning products for decades. Now modern manufacturing companies can take advantage of the speedy, efficient, and cost-effective process.
Product development involves multiple steps to manufacture metal parts. Prototyping helps engineers streamline designs and examine innovative ideas. As metal spinning practices continually advance, more teams rely on the service to produce mock-ups and end-use assemblies.
Metal spinning rotates a workpiece at high speeds to form an axially symmetric component. Fabrication shops can use hand-spinning or CNC spinning to deliver precision results. Each option has different benefits and drawbacks, but both can render metal parts for inspection and implementation.
Manufactured metal parts provide the consistency that many industries require. Agriculture, automotive, aerospace, and infrastructure sectors rely on practicality and productivity. Many industry leaders rely on metal spinning products to meet standards and experiment with designs.
DID YOU KNOW: Engineered metals are more versatile than raw materials.
There are two diametrically different metal spinning techniques to consider. One is hand-spinning, which involves hands-on precision on a vertical or horizontal lathe. This technique is perfect for custom metal spinning products because the operator can manually control the speed.
CNC spinning uses automation to do the same thing. The process is standard in high-speed metal fabrication and large-scale manufacturing. However, operators cannot control the speed, so they can’t customize orders as efficiently. This option is best for the mass production of established designs.
The pros and cons are undeniable. Yet, each metal spinning method produces a unique outcome. Some choices could impact an assembly or alter your budget. Speak to your team about the advantages and disadvantages of using spinning to make metal parts.
Metal spinning is a complex science. It consists of chemistry, physics, computer programming, and several other disciplines. Some manufacturers can encounter obstacles when designing products without it.
The process opens many doors of opportunity to invite ingenuity while maintaining quality. It helps form the backbone of modern engineering and product development. The countless benefits are impossible to ignore.
Not sure which efficient fabrication method to choose? Here are five more practical reasons manufacturers should consider metal spinning services:
Metal fabrication can be expensive, but metal spinning could help reduce manufacturing costs. It eliminates several pricey processes while delivering excellent outcomes and standardized precision. Stop paying too much for tooling when you don’t have to.
Spinning metal means more flexibility during the design process. Operators can quickly change the geometries to transform the projected trajectory without unnecessary waste. Manufacturers can avoid paying extra for rapid prototyping and additive manufacturing services.
Create a wide range of precision components while keeping the schedule and remaining competitive. Metal spinning products help manufacturers innovate concepts more quickly. They can also introduce new products to the market before their competitors while maintaining company objectives.
Modern metal spinning uses multiple automated functions to create accurate components. The technique can also produce lightweight parts for more versatile applications. Use spun products in countless assemblies to test new ideas before production or seamlessly integrate upgrades.
Choose hand-spinning or CNC metal spinning to customize results on variable projects. Use the same methodologies for metal fabrication to ensure design consistency. Then determine your order size to calculate an accurate budget and timeline for manufacturing.
Did you know that the standard lead time for metal spinning products is about three to four weeks? In the current market (Q3 2022), lingering supply chain issues can push this to six to eight weeks. The lead times increase with each new procedure or additional operation required. Choose conventional shear forming or laser cutting and pay more while you wait longer. Ask your team for a detailed timeline and project quote to start.
FACT: Metal spinning is less expensive than many other machining or metal fabrication methods.
Metal spinning helps teams create everything from mock-ups to main components. It’s also a practical alternative to using rapid prototyping and 3D printing in certain scenarios. However, product designers must understand the variables to take full advantage of advanced metal fabrication.
Sophisticated processes are mandatory for precision and consistency. Whether hand-spinning or CNC spinning, the outcomes are what matter most. Use metal spinning products to examine designs, test theories, or complete a crucial assembly. Help us promote productivity and creativity across multiple industries.